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调试步骤
1.接通气源,检查减压阀后压力是否符合执行器的铭牌参数要求(定位器的***大供气压力为7BAR,但实际供气压力必须参考执行器所容许的***大气源压力)。
2.接通4---20mA输入信号。(定位器的工作电源取自输入信号,由DCS二线制供电,不能将DC24V直接加至定位器,否则有可能损坏定位器电路)。
3.检查位置返馈杆的安装角度(如定位器与执行器整体供货,则已经由执行器供货商安装调试完毕,只需作检查确认,该步并非必须):
按住MODE键
并同时点击或键,直到操作模式代码1.3显示出来
松开MODE键
使用或键操作,使执行器分别运行到两个终端位置,记录两终端角度
两个角度应符合下列推荐角度范围(***小角位移20度,无需严格对称)
直行程应用范围在-28?--- +28?之内
角行程应用范围在-57?--- +57?之内
全行程角度应不小于25?
4.切换至参数配置菜单
同时按住和键
点击ENTER键
等待3秒钟,计数器从3计数到0
松开和键
程序自动进入P1.0配置菜单。
5.使用和键选择定位器安装形式为直行程或角行程。
角行程安装形式:
定位器没有返馈杆,其返馈轴与执行器角位移输出轴同轴心,一般角位移为90?
直行程安装形式:
定位器必须通过返馈杆驱动定位器的转动轴,一般定位器的反馈杆角位移小于60?,用于驱动直行程阀门气动执行器
注意:进行自动调整之前,请确认实际安装形式是否与定位器菜单所选形式相符,因为自动调整过程中定位器对执行器 行程终端的定义方法不同,且线性化校正数据库不同,可能导致较大的非线性误差。
6.启动自动调整程序(执行器或阀门安装于系统后***好通过此程序重新整定):
按住MODE键
点击键一次或多次,直到显示出“P1.1”
松开MODE键
按住ENTER键3秒直到计数器倒计数到0
松开ENTER键,自动调整程序开始运行(显示器显示正在进行的程序语句号)
自动调整程序顺利结束后,显示器显示“COMPLETE”。
注意:在自动调整过程中如果遇到故障,程序将被迫终止并显示出故障代码,根据故障代码即可检查出故障原因。也可以人为地强制中断自动调整程序。
7.如有必要,进入“P1.2”调整控制偏差带(或称死区)。
8.如有必要,进入“P1.3”测试设定效果。
9.存储设定结果:
按住MODE键
点击键一次或多次,直到显示出“P1.4”
松开MODE键
用或键选择NV_SAVE (若选择‘CANCEL’,此前所作修改将不予存储。)
按住ENTER键3秒直到倒计数结束后松开
注意:前面所进行的设定和自动调整中所测得的参数将存储在EEPROM中,定位器转换到先前所选择的运行级操作模式。
运行级操作模式的选择
1.0模式:自适应控制模式
按住MODE键
点击键一次或多次,直到显示出“1.0 CTRL_ADP”
松开MODE键
显示器显示阀位百分数如“50.0% POSITION”
1.1模式:固定控制模式
按住MODE键
点击键一次或多次,直到显示出“1.1 CTRL_FIX”
松开MODE键
显示器显示阀位百分数如“50.0% POSITION”
1.2模式:在执行器的实际全行程范围内手动控制
按住MODE键
点击键一次或多次,直到显示出“1.2 MANUAL”
松开MODE键
显示器显示阀位百分数如“50.0% POSITION”
使用或键进行手动控制
先按住键,再按住键(始终按住键),执行器将快速开启
先按住键,再按住键(始终按住键),执行器将快速关闭
1.3模式:在定位器的检测范围内手动控制
按住MODE键
点击键一次或多次,直到显示出“1.3 MAN_SENS”
松开MODE键
显示器显示返馈杆所处角度位置如“-15.0? SENS_POS”
使用或键进行手动控制。
先按住键,再按住键,执行器将快速开启
先按住键,再按住键,执行器将快速关闭
参数设定举例:将阀门的正作用改为反作用
(定位器初始设定适合于正作用阀门,如实际驱动的阀门为反作用型式即阀杆上行关闭阀门,则需确认P2.3=Reverse)一般的阀门出厂之前已经修改此参数无需用户再修改,但可以通过下述方法检查。
定位器起始位置可以是 运行模式中的任意方式。
1.切换至配置功能菜单
同时按住和键
点击ENTER键
等待3秒钟,计数器从3倒计数至0
松开和键
显示器显示“P1.0 ACTUATOR”
2.从配置功能菜单中选择第二组参数
同时按住MODE和ENTER两键
点击键
显示器显示“P2._ SETPOINT”
松开MODE和ENTER两键
显示器显示“P2.0 MIN_PGE”
3.从第二组配置参数中选择阀门作用方式P2.3
按住MODE键
点击键3次
显示器显示“P2.3 ACTION”
松开MODE键
4.更改阀门作用方式
点击键选择“REVERSE”
5.切换至“P2.7 EXIT”存储并退出
按住MODE键
点击键多次直至显示器显示“P2.7 EXIT”
松开MODE键
用或键选择NV_SAVE
按住ENTER键直到计数器倒计数结束后松开
注意:前面所进行的设定和自动调整中所测得的参数将存储在EEPROM中,定位器转换到先前所选择的运行模式。
TZID-C系列智能定位器程序功能:
1.功能级分类:
运行操作级:适用于初次调试及日常维护中的检查或现场开关操作
参数配置级:适用于初次调试中的参数设置及整定
2.运行操作菜单:
三级功能分类及显示器文字描述
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功能描述
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1.0CTRLADP
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选择自适应控制方式(远操)
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1.1CTRLFIX
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选择固定控制方式(远操)
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1.2MANUL
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切换至现场按键操作(开或关)
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1.3MANSENS
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用于检测位移范围是否合适
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一般情况下选择1.0进行远方自动控制。只有在执行器实际行程非常小而执行器速度太快,控制发生振荡时选择1.1控制模式,但其控制精度较低。
操作模式中的1.2和1.3均可运用键盘开启或关闭执行器,但1.2专用于手操,而1.3专用于检测定位器返馈杆实际运行范围是否超出传感器的***大检测范围,以便校正返馈杆的连接,取得***佳的控制效果。
3.参数配置级
参数配置共分11组,用P1._,P2._---P11._(P为PARAMETER首字母)表示, 而每一组又分若干项,如P1._分P1.0,P1.1,---P1.4共5项,P2._分P2.0,P2.1, ----P2.7共8项。
有些项中又可分若干分项以供选择,如P1.0中可选择LINEAR用于直行程执行器,选择ROTORY用于角行程执行器。又如P1.4 EXIT中可选择NV_SAVE(Non-Volatile save)存盘退出或CANCEL不存盘退出。
有些项中只有数值以供调整,如分程调节中给定信号为4—12 mA,则P2.0中的数值应设为4 mA,而P2.1中的数值应设为12mA.如给定信号为4—12mA,则P2.0中的数值应设为12 mA,而P2.1中的数值应设为20mA。
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